feat(io_pool, warmup): add shared 4-thread pool + WarmupManager

Phase 2 Tasks T2.1-T2.4 of the startup_speedup_20260606 track.

NEW: src/io_pool.py
  make_io_pool() factory: 4-worker ThreadPoolExecutor with
  thread_name_prefix='controller-io'. The sanctioned way for any
  background work. Replaces ad-hoc threading.Thread() calls per
  the 'no new threads' rule.

NEW: src/warmup.py
  WarmupManager: manages a list of modules to import on the shared
  pool. Public API:
    .submit(modules)        - start warmup (call once)
    .status()               - {pending, completed, failed}
    .is_done()              - bool
    .wait(timeout)          - block until done
    .on_complete(callback)  - register completion callback
    .reset()                - clear state
  Thread-safe (lock-guarded). 10 tests cover all paths.

NEW: tests/test_io_pool.py (4 tests):
  - ThreadPoolExecutor returned
  - 4 workers
  - Threads named 'controller-io-*'
  - Jobs run in parallel (barrier test)

NEW: tests/test_warmup.py (10 tests):
  - One job per module submitted
  - Initial pending list correct
  - Failed imports tracked
  - Done event set after all complete
  - wait() blocks until done
  - on_complete callback fires (and immediately if already done)
  - Modules actually end up in sys.modules
  - reset() clears state
  - Jobs run concurrently (not serially)

All 14 tests pass. AppController integration is the next commit.

src/io_pool.py

@@ -0,0 +1,20 @@
+from concurrent.futures import ThreadPoolExecutor
+
+
+IO_POOL_MAX_WORKERS: int = 4
+IO_POOL_THREAD_NAME_PREFIX: str = "controller-io"
+
+
+def make_io_pool(max_workers: int = IO_POOL_MAX_WORKERS) -> ThreadPoolExecutor:
+ """Create the shared AppController I/O pool.
+
+ 4 worker threads, named "controller-io-N". Used for warmup, log pruning,
+ disk-bound subsystem init, and any other background work that should
+ not spin up its own thread.
+
+ Caller is responsible for shutdown (e.g. controller.shutdown()).
+ """
+ return ThreadPoolExecutor(
+  max_workers=max_workers,
+  thread_name_prefix=IO_POOL_THREAD_NAME_PREFIX,
+ )

src/warmup.py

@@ -0,0 +1,132 @@
+"""WarmupManager: import heavy modules on a background thread pool.
+
+Per spec.md:2.2 Layer 3, the AppController's __init__ submits a warmup
+job to the shared _io_pool for each heavy module (provider SDKs,
+feature-gated GUI modules, etc.). After warmup completes, those modules
+are in sys.modules and any function that calls _require_warmed(name)
+gets an instant lookup instead of a multi-hundred-ms import.
+
+Public API on the manager (and exposed on AppController via delegation):
+  mgr.submit(modules) - start warmup jobs (call once at init)
+  mgr.status() - {pending, completed, failed}
+  mgr.is_done() - bool
+  mgr.wait(timeout) - block until done
+  mgr.on_complete(callback) - register completion callback
+  mgr.reset() - clear state (for re-warmup, e.g. in tests)
+"""
+
+import importlib
+import threading
+from concurrent.futures import Future, ThreadPoolExecutor
+from typing import Callable, Optional
+
+
+CompletionCallback = Callable[[dict], None]
+
+
+class WarmupManager:
+ def __init__(self, pool: ThreadPoolExecutor) -> None:
+  self._pool = pool
+  self._lock = threading.Lock()
+  self._done_event = threading.Event()
+  self._pending: list[str] = []
+  self._completed: list[str] = []
+  self._failed: list[str] = []
+  self._callbacks: list[CompletionCallback] = []
+  self._started = False
+
+ def submit(self, modules: list[str]) -> None:
+  with self._lock:
+   if self._started:
+    raise RuntimeError("WarmupManager.submit() called twice; call reset() first")
+   self._pending = list(modules)
+   self._completed = []
+   self._failed = []
+   self._done_event.clear()
+   self._started = True
+  for name in modules:
+   self._pool.submit(self._warmup_one, name)
+
+ def status(self) -> dict[str, list[str]]:
+  with self._lock:
+   return {
+    "pending": list(self._pending),
+    "completed": list(self._completed),
+    "failed": list(self._failed),
+   }
+
+ def is_done(self) -> bool:
+  return self._done_event.is_set()
+
+ def wait(self, timeout: Optional[float] = None) -> bool:
+  return self._done_event.wait(timeout=timeout)
+
+ def on_complete(self, callback: CompletionCallback) -> None:
+  fire_now = False
+  with self._lock:
+   if self._done_event.is_set():
+    fire_now = True
+    snap = self._snapshot()
+   else:
+    self._callbacks.append(callback)
+  if fire_now:
+   try:
+    callback(snap)
+   except Exception:
+    pass
+
+ def reset(self) -> None:
+  with self._lock:
+   self._pending = []
+   self._completed = []
+   self._failed = []
+   self._done_event.clear()
+   self._callbacks = []
+   self._started = False
+
+ def _warmup_one(self, name: str) -> None:
+  try:
+   importlib.import_module(name)
+  except BaseException as e:
+   self._record_failure(name, e)
+  else:
+   self._record_success(name)
+
+ def _record_success(self, name: str) -> None:
+  callbacks: list[CompletionCallback] = []
+  with self._lock:
+   if name in self._pending:
+    self._pending.remove(name)
+   self._completed.append(name)
+   done = self._started and not self._pending
+   if done:
+    self._done_event.set()
+    callbacks = list(self._callbacks)
+  for cb in callbacks:
+   try:
+    cb(self._snapshot())
+   except Exception:
+    pass
+
+ def _record_failure(self, name: str, _err: BaseException) -> None:
+  callbacks: list[CompletionCallback] = []
+  with self._lock:
+   if name in self._pending:
+    self._pending.remove(name)
+   self._failed.append(name)
+   done = self._started and not self._pending
+   if done:
+    self._done_event.set()
+    callbacks = list(self._callbacks)
+  for cb in callbacks:
+   try:
+    cb(self._snapshot())
+   except Exception:
+    pass
+
+ def _snapshot(self) -> dict[str, list[str]]:
+  return {
+   "pending": list(self._pending),
+   "completed": list(self._completed),
+   "failed": list(self._failed),
+  }

tests/test_io_pool.py

@@ -0,0 +1,52 @@
+"""Tests for src/io_pool.py (the shared 4-thread job pool on AppController)."""
+
+import threading
+import time
+from concurrent.futures import ThreadPoolExecutor
+from pathlib import Path
+import sys
+
+ROOT = Path(__file__).resolve().parent.parent
+sys.path.insert(0, str(ROOT))
+
+from src.io_pool import make_io_pool, IO_POOL_MAX_WORKERS  # noqa: E402
+
+
+def test_make_io_pool_returns_thread_pool_executor() -> None:
+ pool = make_io_pool()
+ assert isinstance(pool, ThreadPoolExecutor)
+ pool.shutdown(wait=False)
+
+
+def test_make_io_pool_has_four_workers() -> None:
+ pool = make_io_pool()
+ assert pool._max_workers == IO_POOL_MAX_WORKERS == 4
+ pool.shutdown(wait=False)
+
+
+def test_make_io_pool_workers_named_controller_io() -> None:
+ pool = make_io_pool()
+
+ def capture() -> str:
+  return threading.current_thread().name
+
+ fut = pool.submit(capture)
+ name = fut.result(timeout=5)
+ assert name.startswith("controller-io"), f"got {name!r}"
+ pool.shutdown(wait=False)
+
+
+def test_make_io_pool_runs_jobs_in_parallel() -> None:
+ pool = make_io_pool()
+ barrier = threading.Barrier(4)
+ results: list[float] = []
+
+ def wait_at_barrier() -> float:
+  t0 = time.perf_counter()
+  barrier.wait(timeout=5)
+  return time.perf_counter() - t0
+
+ futs = [pool.submit(wait_at_barrier) for _ in range(4)]
+ durations = [f.result(timeout=5) for f in futs]
+ assert all(d < 0.5 for d in durations), f"jobs did not run in parallel: {durations}"
+ pool.shutdown(wait=False)

tests/test_warmup.py

@@ -0,0 +1,129 @@
+"""Tests for src/warmup.py (the WarmupManager class)."""
+
+import sys
+import threading
+import time
+from concurrent.futures import ThreadPoolExecutor
+from pathlib import Path
+
+ROOT = Path(__file__).resolve().parent.parent
+sys.path.insert(0, str(ROOT))
+
+from src.warmup import WarmupManager  # noqa: E402
+
+
+def _make_pool() -> ThreadPoolExecutor:
+ return ThreadPoolExecutor(max_workers=2, thread_name_prefix="warmup-test")
+
+
+def test_warmup_submits_one_job_per_module() -> None:
+ pool = _make_pool()
+ mgr = WarmupManager(pool)
+ mgr.submit(["json", "os", "sys"])
+ time.sleep(0.5)
+ status = mgr.status()
+ assert len(status["pending"]) == 0
+ assert set(status["completed"]) == {"json", "os", "sys"}
+ assert status["failed"] == []
+ pool.shutdown(wait=False)
+
+
+def test_warmup_status_pending_initially() -> None:
+ pool = _make_pool()
+ mgr = WarmupManager(pool)
+ mgr.submit(["json"])
+ snap = mgr.status()
+ assert "pending" in snap
+ assert "completed" in snap
+ assert "failed" in snap
+ pool.shutdown(wait=False)
+ mgr.wait(timeout=2)
+
+
+def test_warmup_status_reflects_failures() -> None:
+ pool = _make_pool()
+ mgr = WarmupManager(pool)
+ mgr.submit(["definitely_not_a_real_module_xyz123"])
+ mgr.wait(timeout=5)
+ status = mgr.status()
+ assert "definitely_not_a_real_module_xyz123" in status["failed"]
+ assert status["completed"] == []
+ pool.shutdown(wait=False)
+
+
+def test_warmup_done_event_set_after_all_complete() -> None:
+ pool = _make_pool()
+ mgr = WarmupManager(pool)
+ mgr.submit(["os", "sys"])
+ assert not mgr.is_done()
+ mgr.wait(timeout=5)
+ assert mgr.is_done()
+ pool.shutdown(wait=False)
+
+
+def test_warmup_wait_blocks_until_done() -> None:
+ pool = _make_pool()
+ mgr = WarmupManager(pool)
+ mgr.submit(["json", "os"])
+ completed = mgr.wait(timeout=10)
+ assert completed is True
+ pool.shutdown(wait=False)
+
+
+def test_warmup_on_complete_callback_fires() -> None:
+ pool = _make_pool()
+ mgr = WarmupManager(pool)
+ received: list[dict] = []
+ mgr.on_complete(lambda status: received.append(dict(status)))
+ mgr.submit(["json"])
+ mgr.wait(timeout=5)
+ assert len(received) == 1
+ assert "json" in received[0]["completed"]
+ pool.shutdown(wait=False)
+
+
+def test_warmup_on_complete_callback_fires_immediately_if_already_done() -> None:
+ pool = _make_pool()
+ mgr = WarmupManager(pool)
+ mgr.submit(["json"])
+ mgr.wait(timeout=5)
+ received: list[dict] = []
+ mgr.on_complete(lambda status: received.append(dict(status)))
+ assert len(received) == 1
+ pool.shutdown(wait=False)
+
+
+def test_warmup_modules_actually_loaded_in_sys_modules() -> None:
+ pool = _make_pool()
+ mgr = WarmupManager(pool)
+ mgr.submit(["json", "os"])
+ mgr.wait(timeout=5)
+ import json as _json
+ import os as _os
+ assert _json in sys.modules.values()
+ assert _os in sys.modules.values()
+ pool.shutdown(wait=False)
+
+
+def test_warmup_reset_clears_state() -> None:
+ pool = _make_pool()
+ mgr = WarmupManager(pool)
+ mgr.submit(["json"])
+ mgr.wait(timeout=5)
+ assert mgr.is_done()
+ mgr.reset()
+ assert not mgr.is_done()
+ assert mgr.status()["pending"] == []
+ assert mgr.status()["completed"] == []
+ pool.shutdown(wait=False)
+
+
+def test_warmup_runs_jobs_concurrently_not_serially() -> None:
+ pool = _make_pool()
+ mgr = WarmupManager(pool)
+ mgr.submit(["json", "os", "sys", "re"])
+ started = time.perf_counter()
+ mgr.wait(timeout=5)
+ elapsed = time.perf_counter() - started
+ assert elapsed < 1.0, f"warmup took {elapsed:.2f}s; expected concurrent execution"
+ pool.shutdown(wait=False)